CNC Bender MASTER 3X

Bending machine oriented:

For mandrel and without mandrel bending of tubes

and profiles

Hight quality bends in 3 axes by coiling method

Configuration of bending machine:

• At machine design we use advanced solutions, which allow more fredom between machine and bent part during bending process and provide machine of hight rigidity and reliability
• Safety mat

Сomponentry

• In the machines construction we use components, produced by the industry's leading manufacturers of Europe and Japan

Tooling for bending machine

• Former 
• Clamp  
• CB die 
• Flexible mandrel 
• Wipper die

We use hight-tech components (flexible mandrel and wiper die) in tooling set, which ensure best quality bends of light-wall tubes on R=1,5D

Tooling is replaceable for all bending machines, produced by BMC

Basic complete set o bending machine

• Automatic bending machine CNC with software TUBEND
• Packing  
• Operating manual
• Training to Customer's personnel

Has intuitively-understandable menu with the possibility of simulation and animation of 3D parts

• Allows you to create 3D details of any complexity using the library of parts and materials, such as an arc or a spiral of a given radius
• Allows to use for details constructionthe Cartesian (X, Y, Z) or machine (L, R, A) coordinate system
• Allows to forecast the spring back factor and the coefficient of tube stretching
• Allows to choose the measurement unit mm /inch
• Allows to print the drawings of the parts and export-import of 3D parts to the other CAD programs
• Allows to check the possibility of manufacturing parts (animated visualization), taking into account the bending moment of the material, the probability of collision between machine and bent part and machine characteristics
• Offers options for making adjustments when manufacturing of given part not possible on this machine
• Allows to work in automatic and manual modes.
• Manual mode for adjustment of bending machine and testing of operability of all machine's units.
• Automatic mode for making parts according to control programm in automatic of step-by-step succession.
• Ensures smooth operation of the machine drives and prevents overloading
• Works in the shell of Windows, which allows unlimited create and save 3D parts and control programs for them
• Creating the control program is easy and accessible to every person who has only basics of computer skills

Bending software TUBEND it is a system of application, which includes:

• Module of CAD system, which intended for 3D simulation of parts in 3 axes from tubes, with using of replenished  tubes library, replenished materials library and library of typical parts 
  Module of CAD system automaticaly generates for given tubes teoretical calculation of spring-back angle and stretching coefficient of bent place of tube  
  Result of Module of CAD system working  - 3D picture of designed part and atable of parameters of designed part in XYZ or LRA system 
• Module of CAM system for calculation and analysis of possibility of part producing with taking to account of machine moment of flection, billet length, CLR and machine dimentions.  
   Module of CAM system allows  to simulate machine working with checking (analysis) for the purpose of collision of parts with machine during bending and gives advices for possibile changing of parts design or bending process.
  Result of Module of CAD system working - automaticaly generated control programm for machine for producing of designed parts in automatic mode.