БМК
Baltic Machine-building Company
Tel./fax: +7 (812) 331-08-40; +7 (812) 331-39-70

Bending machine MASTER.3X

Bending machine Master CE-51-3X - automatic CNC version of modular bending machines of MASTER Series

Bending machine MASTER.3X

Bending machine oriented:

For mandrel and without mandrel bending of tubes
tube bending
and profiles
гибка профиля
Hight quality bends in 3 axes by coiling method

Unique features

Bending software "TUBEND"

Software for 3-axes automatic bending machine Master СЕ-51-3Х is very comfortable and easy to use, can be performed in required language and allows:

on bending machine:

1) to disign a tube part of any complexity and reseive 3D viev of this part and draft details in constructionthe Cartesian (X, Y, Z) or machine (L, R, A) coordinate system.

2) to check probability of bending designed part on bending machine - to be sure, that this part will not hit the machine during the bending and start the animation to see bending process of designed part om machine screen.

3) To add changes in to designed part at every moment during design of animation pricessВ

 

Bending machin create program for automatic bending of designed part 

The operator  only put the tube and press the pedal, he only need to have base computer skills and have 2 days of trening in BMC


трубогиб автомат

Bending software "TUBEND" was developed by baltic Machine-building Company expressly for automatic CNC bending machine Master.3X and consist of:

1)Module of CAD system, which intended for 3D simulation of parts in 3 axes from tubes, with using of replenished  tubes library and materials library and library of typical parts


2) Module of CAD system automaticaly generates for given tubes teoretical calculation of spring-back angle and stretching coefficient of bent place of tube

3) Result of Module of CAD system working  - 3D picture of designed part and table of parameters of designed part in XYZ or LRA system

1)Module of CAM system for calculation and analysis of possibility of part producing with taking to account of machine moment of flection, billet length, CLR and machine dimentions.


 2) Module of CAM system allows to simulate machine working with checking (analysis) for the purpose of collision of parts with machine during bending and gives advices for possibile changing of parts design or bending process.


 3) Result of Module of CAD system working - automaticaly generated control programm for machine for producing of designed parts in automatic mode.

2)
   

Bending machine technical data

Maximum tube diameter, mm (with yield strength 250 MPa), mm 51x2
CLR, mm from 27 up to170 (up to 750 under request)
CLR, min 1.5D
Bending angle, degrees 0-180 + spring back angle
Accuracy  
      Bending angle (A), degrees 0.1
      Tube advance (L), mm 0.1
      Tube space rotation angle (R), degrees 0.1
Time of one bend, sec. 10
Power supply  
Power/voltage 1,5 kWt, 50 Hz, 380 V
Compressed air 0,1 m3/min, 6 atm
LxВxН, mm 2700x780x1050
Weigh, kg 600

Configuration of bending machine:

  • At machine design we use advanced solutions, which allow more fredom between machine and bent part during bending process and provide machine of hight rigidity and reliability
  • Safety mat
Safety mat

Сomponentry o bending machine

  • In the bending machines construction we use components, produced by the industry's leading manufacturers of Europe and Japan

Basic complete set o bending machine

  • Automatic bending machine CNC with software TUBEND
  • Packing  
  • Operating manual
  • Training to Customer's personnel

Tooling for bending machine

Tooling for bending machine
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  • Former
  • Clamp
  • CB die
  • Flexible mandrel
  • Wipper die
  • Hight-tech components of tooling:flexible mandrel and wiper die allows to receive best quality bends of light-wall tubes on R=1,5D

    Tooling of bending machines of serie MASTER is replaceable with tooling of bending machine, model 51

     Production examples of bending machine Master.3X

    The similar models of bending machines:


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